Supplying corten steel sheets to meet the bespoke requirements of a modular home build

3 minutes 10 seconds read

6 Sep 2022

1

Situation

Boutique Modern is a modular buildings manufacturer which prides itself on delivering high quality, sustainable housing. The company embraces modern methods of construction with the aim to ensure everyone has access to quality, affordable homes whilst responding to local needs.

Boutique Modern was instructed to design a modular home with a living finish. To achieve this aesthetic, the team wanted to combine Corten steel sheets and larch timber to clad the building’s exterior.

This would enable a contrasting finish to be achieved over time through weathering, with the Corten developing a rich orange patina and larch timber turning a more subtle oyster grey.

As such, Boutique Modern required a supplier of Corten steel sheets that could provide the material to meet the exact requirements of this modular home.

Close-up of the corten steel sheet rich orange patina and oyster grey larch timber panelling on the modular building exterior
2

Response

Boutique Modern approached The Metal Store to supply all the Corten steel sheets for the exterior panelling of the house.

A major sell for Boutique Modern was the fact that we offer a free cutting service. Because of the high number of cut sizes required for the project, our cutting service was able to save Boutique Modern time, money and waste.

We were provided with more than 100 different size requirements for the Corten steel sheets to be cut down to, which our expert team cut accurately to size.

All material was also delivered to site on the exact date agreed, meaning the Boutique Modern team could hit the ground running and meet the overall timescales of the project.

Additional pieces of Corten were also needed to line window reveals and complete the chimney, which we were able to cut and supply without any hassle.

Wide shot showing the two levels of the modular build home surrounded by lush green grass and beautiful blue sky
3

Results

As a company, we pride ourselves on excellent customer service and the service provided to Boutique Modern is no exception to this. We provided all the requested cuttings with no errors made.

As the only Certified B Corporation in the modular housing industry in Europe, meaning it meets the highest standards of social and environmental impact, Boutique Modern always has its business principles front of mind – one of which is to reduce its overall operational waste. Our free cutting service meant there was minimal waste from the Corten and any leftover material has since been used for other projects.

The success of the overall project means this modular home build from Boutique Modern is set to feature on Channel 4’s Grand Designs TV show. The programme will showcase the Corten steel sheet which we cut and supplied in all its glory.

A rear view of the property showcasing the corten steel sheet and larch timber exterior combined with large french doors and glass balcony

Dick Shone, managing director of Boutique Modern, said:

“The Metal Store was brilliant from start to finish with its involvement in this project. We provided an extensive list of different sizes of sheeting we required to clad the house, and everything was delivered quickly and accurately.

“The products supplied by The Metal Store sat perfectly next to our other material of larch timber on the exterior to help us achieve the desired aesthetic.

“Not only that, but with the metal being cut to the exact size we needed, we were also able to reduce our material waste and any Corten which didn’t get used has already been utilised on other projects.

“I would recommend The Metal Store to anyone, particularly those requiring high-quality metal cut to exact project requirements. Boutique Modern will definitely be using its services and supplies again for future projects.”

At The Metal Store, you’ll find corten steel sheets available in a range of sizes at 1.5mm or 2mm thick. If you don't see the size you need, don't worry. We offer unlimited free cutting on every sheet. All you need to do is add the items to your basket and add your cutting instructions on the basket page

And if you need some help, or would prefer to talk to someone so we can process your order, that's fine too. Get in touch today and our expert team will be on hand to offer all the help and guidance you need. Call us 01274 875 479 or e-mail on [email protected]

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